Traditional shoe-making is a nasty business, explains a video from LYF Shoes.
Cheap raw materials, exploitation of foreign labour, toxic adhesives and mega-heat ovens used in assembly, wasteful packaging, long-distance shipping and distribution… That’s a very long list of negative effects for the making and use of a product that, in the vast majority of cases, is ultimately destined for landfill.
Of course, all of this makes it an industry ripe for disruptive innovation. There has to be a better way, right?
Well, LYF Shoes (Love Your Fit. Love Your Fashion. Love Your Footprint.) looks like they may have found it – not just a product with a sustainable twist (a la Oat Shoes), mind you, but an entire sustainable system of design, production, distribution and consumption. A new and disruptively innovative business model.
Ready for the whistle-stop tour? Here are some of the headlines, viewed through the lens of the fundamental principles of design for sustainability, as described in my book…
Material inputs: How might you redesign products and processes to reduce the amount and types of materials used? Are those materials recyclable, so that waste is no longer waste, but the food for another process? Could your raw materials come from someone else’s waste (or your waste become someone else’s raw material)?
LYF shoes are designed from the ground up to use 100% recyclable materials – from the recycled rubber and plastics in the sole and ‘performance plate’, to the cork insoles (the cork coming from recycled wine bottles), to the all-natural uppers. What’s more, those uppers are precision-cut and printed on-demand, using an all-dry digital printing process, so as to minimize ink and material waste.
Modularity and longevity: What is the expected life span of your product? How easily can it be repaired, updated or put to alternative use? How easy is it to dissemble the product into its component parts to aid that repurposing/updating/re-use?
LYF shoes are specifically designed for ease of assembly and disassembly – five component parts that fit together entirely without glue. That makes it a doddle, either to extend the life of the shoe by replacing a single worn component (no need to throw the baby out with the bathwater) or, if the shoe has given up the ghost completely, to return it to source to be recycled and turned into a new shoe.
Closing the loop: How can you make use of reverse logistics to reclaim discarded outputs and turn them into new inputs? How close are the points of production and consumption? Can these distances be shortened to further increase the efficiency of your value cycle?
Here’s where it gets cleverer still. The simplicity of design and assembly – no glue, no ovens, no screen printing – enables a decentralized model of production and distribution. It paves the way for local microenterprises to spring up to fulfil just about every part of the value cycle – whether that’s Original Equipment Manufacture (OEM – i.e. manufacture of the component parts) or the job of assembly and disassembly at retail.
What’s more, this model slashes the costs and impacts of distribution and packaging by synchronising the points of production and consumption. And with customers incentivised to return end-of-life shoes, by virtue of a buy-back scheme (those shoes easily disassembled at the point of return and their components sent back to OEMs for remanufacture), the LYF model creates a ‘closed loop’ at a local level.
Cleverest of the lot!
Imagine you had absolutely no knowledge of all this ‘under the hood’ stuff. Instead, just pause and reflect on the entirely different customer experience it creates:
- You get to design your own shoes – before they’re made! Initially choosing from a range of styles and textile patterns, as the business grows you’ll eventually be able to upload your own print for a truly individual fashion statement. And you get to watch those shoes being made – at the point of retail, in front of your very eyes, in a matter of minutes.
- The shoes you receive won’t only be more to your taste in fashion, they’ll be functionally superior too – custom fit, more comfortable (and only getting more comfortable with every subsequent purchase, as an embedded digital capture device tracks biomechanics and builds a user profile that can be used to refine the design).
- And if, for whatever reason, those shoes just aren’t doing it for you any more – hey, no problem! Simply return to the store and either have them ‘upgraded’, or trade them in for a new pair, safe in the knowledge that every ounce of materials will go towards make another pair of shoes for someone else.
Seriously, what’s not to love? And if this sort of business model innovation floats your boat as much as it does mine, don’t be shy – go forth and shout about it! Here’s a wee video worth sharing as an introduction to/summary of the LYF story: